Copper Wire Manufacturers In India

When it comes to the production of high-quality copper wires, India has established itself as a leading player in the global market. With abundant manufacturers offering an ample range of copper wires, choosing the best one can be a tough task. Several electrical and electronic equipment, such as motors, transformers, generators, cables, and circuits, rely on copper wire. Copper wire offers several benefits over other materials, including excellent conductivity, durability, flexibility, and corrosion resistance. Copper wire is also recyclable and environmentally friendly.
Shyam Cables India Pvt. Ltd. is one of the leading Copper Wire Manufacturers In India, having many years of excellence, innovation and renowned for its exceptional product quality and customer-centric approach.  For a variety of applications and sectors, including power transmission and distribution, telecommunications, automotive, electronics, and construction, we provide a wide-ranging selection of copper wire products. Bare copper wire, insulated copper wire, tinned copper wire, braided copper wire, stranded copper wire, and enameled copper wire are among our offerings. We also provide customized solutions to satisfy our clients’ individual demands, and we are dedicated to producing high-quality goods that match international standards and customer expectations. Copper Wire Manufacturers In India use advanced technology and quality control systems to ensure consistent performance and reliability of our products. We also adhere to strict environmental and safety norms to minimize our impact on the environment and society. We also invest in research and development to keep pace with the changing demands and trends of the market.
If you are looking for Copper Wire Manufacturers In India that can provide you with superior quality products at competitive prices, look no further than Shyam Cables India Pvt. Ltd. We are your trusted partner for all your copper wire and cable needs. If you want to know more about us or our products, please visit our website or contact us by email.

What is Copper Wire?

Copper wire is a type of electrical conductor that consists of a single or multiple strands of copper metal. Copper wire is widely used in various applications that require the transmission of electrical signals or power, such as power generation, power distribution, telecommunications, electronics circuitry, and electrical equipment. Copper wire has the advantage of having high electrical conductivity, low resistance, and good durability. Copper wire can also be alloyed with other metals or coated with different materials to enhance its properties or performance.

What are the Types of Copper Wires?

There are many types of copper wires available in the market, each with different characteristics and applications. Some of the common types of copper wires are:

  • Solid copper wire: Shyam Cable manufactures wire consists of a single strand of copper that is rigid and strong. It is often used for permanent installations, such as wiring in buildings, appliances, and circuit boards. Solid copper wire can carry high currents and has low resistance, but it is not very flexible and can break easily if bent or twisted.
  • Stranded copper wire: The Stranded copper wires manufactured by Shyam Cable comprise of multiple thin strands of copper that are twisted together to form a single wire. It is more flexible and durable than solid copper wire and can withstand vibration and movement. It is often used for temporary or movable applications, such as extension cords, jumper cables, and speaker wires. Stranded copper wire can also carry high currents, but it has higher resistance than solid copper wire due to the gaps between the strands.
  • Tinned copper wire: Shyam Cable manufactured Tinned copper wire is coated with a thin layer of tin to guard the copper from corrosion and oxidation. It is more resistant to moisture, heat, and chemicals than bare copper wire, and can last longer in harsh environments. It is often used for marine, automotive, and industrial applications, where exposure to salt water, oil, or acid is common.
  • Braided copper wire: This type of wire is made of multiple strands of tinned copper wire that are woven together to form a flat or tubular shape. It is very flexible and strong and can provide excellent shielding from electromagnetic interference (EMI). It is often used for grounding, bonding, and shielding applications, such as in coaxial cables, transformers, and generators.
  • Beryllium Copper Wire: This type of copper wire has a small amount of beryllium added to it, which increases its strength, hardness, and elasticity. Because beryllium copper wire is non-magnetic and non-sparking, it is ideal for metalworking, forming, machining, and spring applications. Beryllium copper wire is also corrosion resistant and can withstand high temperatures.
  • Copper Alloy Wire: This type of copper wire is made by combining copper with other metals, such as zirconium, brass, bronze, titanium, and others. Copper alloy wire can have different properties depending on the composition and ratio of the metals involved. Some of the benefits of copper alloy wire are improved strength, solderability, durability, and insulation. Copper alloy wire can be used for welding, aerospace, defense, medical, and nuclear applications.
  • Copper Clad Aluminum Wire: This type of copper wire has an aluminum core and a thin layer of copper on the surface. Copper clad aluminum wire has lower weight and cost than pure copper wire, while maintaining high electrical conductivity and strength. Copper clad aluminum wire can also resist fire, oil, and ozone. Copper clad aluminum wire can be used for power supplies, hardware, motors, magnetic assemblies, and instruments.
  • Copper Clad Steel Wire: This type of copper wire has a steel core and a thin layer of copper on the surface. The conductivity of copper is combined with the tensile strength of steel in copper clad steel wire. Copper clad steel wire can be annealed or hard drawn depending on the desired flexibility and durability. Medical items, power supplies, hardware, motors, magnetic assembly, intelligent pressure, and temperature monitoring instruments may all benefit from copper clad steel wire.
  • Oxygen-Free Highly Conductive Copper (OFHC) Wire: This type of copper wire has very low levels of oxygen and other impurities in it, which results in high purity and conductivity. OFHC wire can also resist hydrogen embrittlement and creep deformation at high temperatures. OFHC wire can be used for high-end audio equipment, vacuum tubes, superconductors, magnets, and particle accelerators.
  • Bare Copper Wire: Shyam Cable manufactures bare copper wires that are widely used in power transmission, electrical grounding, and other industrial applications. These wires are known for their thermal stability, corrosion resistance and excellent conductivity.
  • Enameled copper wire: Shyam Cable manufactured enameled copper wire in India that has a thin layer of insulation varnish on its surface. This insulation protects the wire from short circuits, corrosion, and oxidation. Enameled copper wire is widely used in electrical machines, such as motors, transformers, generators, and coils.

What are the Specifications for Copper Wire?

The specifications of copper wires can be classified into three main categories:

1. Physical specifications of copper wires: Physical specifications refer to the dimensions, weight, and appearance of copper wires. They include factors such as diameter, cross-sectional area, length, mass per unit length, and surface finish. Physical specifications are important for determining the compatibility and suitability of copper wires for different connectors, terminals, and devices. 2. Electrical specifications of copper wires: Electrical specifications refer to the electrical properties and behavior of copper wires. They include factors such as resistance, conductivity, current carrying capacity, voltage drop, power loss, and temperature rise. Electrical specifications are important for determining the efficiency and reliability of copper wires for different circuits and loads. 3. Mechanical specifications of copper wires: Mechanical specifications refer to the mechanical strength and durability of copper wires. They include factors such as tensile strength, elongation, hardness, fatigue resistance, and corrosion resistance. Mechanical specifications are important for determining the stability and longevity of copper wires for different environmental conditions and stresses.

How to Choose Copper Wires that Meet International Standards?

If you are looking for high-quality Copper Wire Manufacturers In India for electrical applications, you need to be aware of the different standards and certifications that apply to them. Copper wires are subject to various tests and requirements according to the specifications of different organizations and agencies, such as ASTM, BIS, ISO, and TIA. 1.  ASTM Standards: ASTM is an international organization that creates and publishes voluntary consensus standards for products, materials, services, and systems. ASTM has several standards for copper and copper alloys, including wrought and cast products, ingots, wire rods, wires, and cables. Some of the relevant standards for copper wires are: B1, B3, B8 and B250/B250M. 2. BIS Certification: BIS is the national standards body of India that is responsible for the formulation and implementation of standards in various fields. BIS also operates a product certification scheme that grants licenses to manufacturers who comply with the relevant Indian Standards (IS). BIS certification is mandatory for certain products that affect public health and safety, such as electrical appliances, cables, wires, etc.   3. ISO Standards: ISO is an international organization that develops and publishes standards for various fields and sectors. ISO standards are widely recognized and accepted by many countries and organizations around the world. ISO has several standards for copper and copper alloys, including wires and cables. Some of the relevant standards for copper wires are: – ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, ISO/IEC 17025:2017 4. TIA Standards TIA is a trade association that represents the interests of the telecommunications industry in the United States. TIA develops standards and best practices for various aspects of telecommunications technology, such as networks, devices, equipment, cabling systems, etc. TIA has several standards for copper cable certification that apply to twisted pair wires used in data communication networks.

FAQs Copper Wire Manufacturers In India

Copper wire is made of pure copper or copper alloys, which are metals that contain copper as the main component. The most common copper alloys used for wire are brass (copper and zinc), bronze (copper and tin) and cupronickel (copper and nickel).

Shyam Cable, offers customized wire solutions to cater to specific requirements of customers, also produce wires with different gauges, insulation materials, and special properties as per customer needs.

To find a reliable Copper Wire Manufacturers In India, you can conduct online research, check their website and product portfolio, read customer reviews and testimonials, and verify their certifications and industry experience.

Copper wire finds applications in various industries, including:

  • Electrical wiring in industrial buildings, residential and commercial.
  • Power transmission and distribution lines.
  • Electronics and electrical devices.
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  • Automotive wiring and components.
  • Industrial machinery and equipment.

Copper wires are widely utilized in many sectors due to their great electrical conductivity, durability, and flexibility. Copper wires are commonly used in the following applications:

  • Power generation and transmission: Copper wires are essential for carrying electric currents from power plants to substations and distribution networks. They can also be used for grounding and lightning protection systems.
  • Telecommunications: Copper wires are used for transmitting voice and data signals over long distances. They can also be used for coaxial cables, Ethernet cables and telephone wires.
  • Electronics: Copper wires are used for connecting components and circuits in various electronic devices, such as computers, smartphones, TVs, and radios. They can also be used for soldering and welding purposes.
  • Construction: Copper wires are used for wiring buildings and homes, as well as for plumbing and heating systems.

The quality of copper wires is ensured by manufacturers in India by using the latest technology and proficient workforce to produce high-quality products that meet the requirements of various industries.